A flatbed die-cutting die is a specialized tool designed to cut a variety of materials into precise shapes using a flatbed die-cutting machine. It is one of the most common types of die-cutting dies and is widely used in industries such as packaging, printing, and manufacturing.
How Does a Flatbed Die-Cutting Die Work?
The process of using a flatbed die-cutting die is relatively straightforward:
- Die Creation: A custom die is created by precisely cutting the desired shape into a hardened steel or other durable material.
- Material Placement: The material to be cut, such as paper, cardboard, or foam, is placed flat on the machine’s bed.
- Die Alignment: The die is positioned accurately over the material.
- Pressure Application: The machine applies significant pressure, forcing the material into the cutting edges of the die.
- Material Separation: The cut pieces are separated from the waste material, or slug.
Construction of a Flatbed Die-Cutting Die
Flatbed dies typically consist of:
- Steel Rule: The cutting edges of the die are formed by sharp, hardened steel rules.
- Mounting Board: The steel rules are mounted on a sturdy backing board, often made of plywood or MDF.
- Counter Die: A counter die, made of a softer material, is used to apply even pressure to the material being cut.